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Author Topic: She-zuki  (Read 4014 times)
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muttstang
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« Reply #50 on: January 31, 2011, 08:29:44 PM »

That's cool.  I try to be understanding as mistakes happen and the biggest sign of a seller's character is if they are willing to make it right.
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« Reply #51 on: January 31, 2011, 08:30:19 PM »

Good to hear this.  I got a little lost along the way, where are you now?  Still have a carb problem, and need a caliper?  Sound about right?
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ariwhiteboy Topic starter
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« Reply #52 on: January 31, 2011, 08:33:19 PM »

As a general update for Pants and anyone else following my progress, as of right now I am waiting on:

New Carb intake boots and washers
Pilot Screw washers and o-rings
Used '96 caliper in good shape

All these things should be in by Friday so with fingers crossed I'm hoping to get her out for a test ride by late Saturday afternoon.
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« Reply #53 on: February 10, 2011, 05:20:42 PM »

Any progress Ari?
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« Reply #54 on: February 10, 2011, 05:27:31 PM »

Got the valve shims but haven't installed them yet...hopefully see this weekend.  After making sure the valves are in spec if it's still not right I guess I'll be at square one.  umph
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« Reply #55 on: February 11, 2011, 04:30:33 AM »

You got my text about swapping shims?
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« Reply #56 on: February 11, 2011, 06:58:24 AM »

Yep, I already had two and only needed two more.  I found some on fleabay for $8 shipped though.  I'll remember it for next time though.

Just a general update: I've systematically gone through a troubleshoot thread on the GS500 forum and replaced parts as needed.  The last thing left was to adjust/replace valves since that is the most difficult.  Clearance on all 4 valves was too tight, to the point I couldn't spin several of the buckets freely.  One of the admins on the GS forum has been helping me out and said that valves not closing fully can mimic the symptoms of an intake leak.  Hopefully once I get the clearance back in spec she will finally start purring. All this hassle will just make it that much more satisfying though.  thumb
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« Reply #57 on: February 11, 2011, 08:42:24 AM »

Yep, I already had two and only needed two more.  I found some on fleabay for $8 shipped though.  I'll remember it for next time though.

Just a general update: I've systematically gone through a troubleshoot thread on the GS500 forum and replaced parts as needed.  The last thing left was to adjust/replace valves since that is the most difficult.  Clearance on all 4 valves was too tight, to the point I couldn't spin several of the buckets freely.  One of the admins on the GS forum has been helping me out and said that valves not closing fully can mimic the symptoms of an intake leak.  Hopefully once I get the clearance back in spec she will finally start purring. All this hassle will just make it that much more satisfying though.  thumb

 clap2

So what is this shim secret for next time?  I need to check the Bandit's, never done such a thing before.
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« Reply #58 on: February 11, 2011, 10:17:44 AM »

I'll PM you tonight...does the Bandit have Shim & Buckets or is it an adjustable type? 
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« Reply #59 on: February 11, 2011, 11:40:29 AM »

I'll PM you tonight...does the Bandit have Shim & Buckets or is it an adjustable type? 

shim & buckets
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« Reply #60 on: February 11, 2011, 12:55:03 PM »

I'll PM you tonight...does the Bandit have Shim & Buckets or is it an adjustable type? 

shim & buckets


Oooh... think2

The Kawi needs a valve adjust every 6k miles, but they're adjustable with no special tools or shims. Boy do I hate doing shims.....
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« Reply #61 on: February 11, 2011, 01:35:39 PM »

On a side note I stoped into the local Kawi dealership to check on something,  couldn't walk out without checking out the 2011 Connie... drooler city man.   If only I had an extra $15k laying around.  Hap1
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« Reply #62 on: February 11, 2011, 02:46:40 PM »

I am also very interested in learning the procedure for valve lash adjustment for the Bandit engine.  I think I can get my boys down at the bike shop to do it on the cheap, but I'd still like to bring myself up to speed on it.  The previous owner said the last adjustment really brought the bike alive.
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« Reply #63 on: February 15, 2011, 10:41:56 AM »

I'll PM you tonight...does the Bandit have Shim & Buckets or is it an adjustable type? 


shim & buckets



Oooh... think2

The Kawi needs a valve adjust every 6k miles, but they're adjustable with no special tools or shims. Boy do I hate doing shims.....

awesome project!


i had the 1/2 size of jen's concours - an ex500.  very nice to have adjustability without needing additional parts, though i hear shim-under-the-bucket is supposed to be a more efficient design.  i worked on it so much, i could have that ex to the frame in under 2 hours.

i'm looking forward to hearing first impressions!
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« Reply #64 on: April 16, 2011, 02:18:46 PM »

So any updates on the She-zuki?
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« Reply #65 on: April 17, 2011, 06:27:48 AM »

Nah...been busy with school, house addition, and other crap.  After the deals gap rally I'll probably tear into her and fix my problem, which I'm pretty sure is a dropped intake valve on the #2 cylinder.  Pics and step by step will be posted here.  lurker
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« Reply #66 on: June 25, 2011, 04:11:10 PM »

Ari, I can see you need a fire up talk on this project.  Lets get this thing on the road!   DirtDOG  Wished I lived closer, I'd bring a positive attitude, a tank bag full of ambition, and six Carlsbergs on ice.

   banana   banana   banana  Go Ari, Go Ari, Go Ari!   banana   banana   banana
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« Reply #67 on: July 29, 2011, 02:52:17 PM »

Just bring it over here. I think Ive got a handle on these GS's .................finally.   happy1
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